Benefits of Using Non-Sparking Tools in Acetylene Plant

Workplace safety has become a matter of great concern for every industry, regardless of size and nature. Every manufacturing industry wants to incorporate the best measures and use tools that can ensure a safer working environment and reduce the instances of accidents and injuries.

One such category of tools that has the power to improve safety in industries is non-sparking hand tools.

Non-sparking hand tools, a.k.a. safety tools, are used in environments that contain flammable liquids, vapors, dust, or residues. Therefore, they mainly serve their purpose in ATEX zones, like oil & refineries, paint warehouses, spray booths, chemical industry, coal mines, and others. They help in minimizing the risk of fire and explosion. 

The tools are made of metals that do not contain iron like bronze, brass, and alloys of copper-aluminum and copper-beryllium. The non-ferrous metal allows the tools to eliminate the risk of a spark being created while they are in use. 

You can find several non-sparking tools manufacturers and non-sparking tools suppliers offering a wide range of tools. You can even invest in a complete non-sparking tools kit to get all the tools in one go. They will help you conduct various processes in the industry efficiently and safely. 

The tools are made from non-ferrous metals, which have less tensile strength, making them more vulnerable to tearing apart when stretched under test conditions. But when used and maintained properly, they can serve the needs for quite a long time. 

Benefits Of Using Non-sparking Tools In Acetylene Plant

Here are a few benefits of using non-sparking or spark-reduced tools in chemical industries using acetylene equipment or gas:

Corrosion Resistance

As mentioned above, non-sparking tools are made from non-ferrous metals, owing to which they possess great corrosion resistance. The property makes them the best tools to use in acetylene plants. In addition to this, the tools can work best in environments containing alkali, acids, and other chemicals. The corrosion resistance feature of the tools adds more to their performance and durability.

Non-magnetic

The tools are made from non-magnetic metals like brass and bronze. Therefore, they minimize the chances of magnetic or electronic disturbances in acetylene plants. Additionally, the tools do not impact the settings of the instruments, ensuring the efficient working of all processes.

Durability

In this modern age and day, the majority of non-sparking tools are made from copper alloys. Although copper is less tensile than other metals, it still can withstand pressure and other industrial conditions. As with any regular tools, most of these non-sparking tools are durable and tough enough to withstand the regular impacts at chemical plants.

The reasons mentioned above prove that non-sparking tools are safe to use in explosive environments. Moreover, to ensure the safe working of these tools, it is crucial to maintain them in good working condition. 

Tips to use and maintain spark-resistant tools

The following guidelines will help you reduce the risk of explosion and fire:

  • Ensure that all “non-sparking” tools are clean and do not have any ferrous or other contaminants on them. The ferrous contaminants may hamper the non-sparking properties. Therefore it’s crucial to clean the tools after every use.
  • Select the right-sized tool to perform the particular task. The right fit will prevent the tool from slipping, lowering the uncertainty of a spark.
  • Altogether avoid the use of non-sparking hand tools in direct contact with acetylene. The thing may form explosive acetylides, particularly in the presence of moisture.
  • Use proper ventilation systems to remove hazardous materials, specks of dust, and vapors from the workplace.
  • Continuous use of non-sparking tools calls for their redressing. Use standard safety procedures while sharpening non-sparking tools, using eye and face protection gear, dust collection facilities, and adequate extraction.

By following all the tips mentioned above, you can ensure safe working conditions in acetylene plants.

Do non-sparking tools generate sparks?

Non-sparking tools also generate sparks, referred to as “cold sparks.” However, the sparks have a low heat level, not enough to ignite any substance. Therefore, the tools are safe to use in environments containing flammable liquids, vapors, dust, or residues. 

You can even use tools made from non-metals like leather, wood, and plastic that do not pose friction spark risks.

Bottom Lines

Non-sparking tools make the work easier in many industries along with improving efficiency. These tools are available in several specifications so that you can pick the ones that meet your needs. You can even consider purchasing a non-sparking tools kit to simplify the task of carrying these tools from one job location to another. In addition to this, the kit will help maintain the tools and keep them safe from ferrous contaminants that can degrade their non-sparking properties. 

The spark-reduced tools are durable, reliable, and safer, owing to which are great in demand. Find the best non-sparking tools manufacturer or supplier to get the best quality tools for your industry.